Firewall Upgrade Failure at Optus Leads to Emergency Call Outage and Fatalities

Firewall Upgrade Failure at Optus Leads to Emergency Call Outage and Fatalities
source: gettyimages
December 30, 2025

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In September, Australian telco Optus experienced a significant network failure during a routine firewall upgrade that contributed to the inability to route emergency calls, resulting in two deaths. An independent report highlights a series of critical mistakes made by technicians, including at least ten errors during the upgrade process.

Overview of the Incident

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On September 18, for approximately 14 hours, Optus could not route some 000 emergency calls, leaving 455 calls unanswered and affecting urgent safety services. Despite being unaware of the issue initially, the company later discovered the problem through customer complaints. Tragically, two individuals died due to the failure to connect their emergency calls in time.

Findings of the Investigation

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The report, authored by Dr. Kerry Schott, reveals that Optus had successfully completed 15 out of 18 planned firewall upgrades without issues. The problems arose on the 16th upgrade when multiple oversight failures occurred:

Additional Issues Revealed

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The report criticizes Optus' call center for not recognizing the early warning signs of call failures, which could have served as an initial alert about the outage. It also mentions the difficulty of routing 000 calls during outages, complicated by device incompatibilities and the lack of comprehensive testing for all smartphone models, especially those bought online or overseas.

Recommendations and Criticism

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Schott recommends that Optus and other Australian telcos move away from siloed operations and strengthen their crisis management procedures. The report condemns the execution of the firewall upgrade as "inexcusable," calling for greater discipline and supervision among network teams and providers like Nokia.

Related Issues and Broader Impact

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Summary

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This incident underscores the importance of meticulous planning, execution, and monitoring in critical infrastructure upgrades. It also highlights the need for better communication channels and testing procedures to prevent tragedies resulting from technical failures.

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